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COMEPLETE PRODUCTION LINE
Juice With Pulp Hot Filling Line
Brief Introduction
Juice with pulp hot filling line with optional capacity from 1000-32000bph, juice with pulp hot filling machine is a juice and juice pulp filling at once product, which is self-developed by the technics in RISTON company,and RISTON beverage machine owns Chinese top-ranking technics.This machine combines bottle washing,juice with pulp filling,sealing 3 in 1. It is applied to different kinds of juice and tea beverage filling.
Main Characteristics
1
It can apply to fill hot fruit juice, tea and other beverage into thermal proof PET bottle by changing few spare parts.
2
Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.
3
We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle. With optional capacity from 1,000-32,000bph.
4
A transducer is used in the bottle-entering chains to adjust speeds and coordinated with the transducer of the main machine to make the operations of moving bottle forward steadily and reliably.
5
It is convenient to operate with higher automation because every part of the machine is inspected to run with photo electricity.
Washing Part:
1. Into bottle way is air conveyor direct connection with Bottle dial.
2. All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
3. 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
Juice Filling Part:
1. 304/316 Stainless steel high precision filling nozzle
2. Filling volume adjustable in fine rank, same liquid level after filling
3. All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
4. Efficient spray nozzle rinse thoroughly and save water for flushing
Capping Part:
1. The capping head applies a constant magnetic torque device to secure capping quality and prevent damage to the bottle cap.
2. Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
3. No bottle no capping
4. Capping effect is stable and reliable, Defective rate ≤0.2%
Air Conveyor:
1. Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
2. Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
Flat Conveyor:
1. Energy saving. High efficient. Adapt to customer factory layout
2. Special lubrication system, keep products clean, health, safety
3. Extended service life
4. Electric eyes design keep whole line running safety and quickly
Auxiliary Equipment
Juice Homogenizer Machine:
1. Pure physical processes, can maintaining the original activity of productions.
2. Homogenization pressure: 15-80MPa can choose according to different raw materials and processing need.
3. Sealing material can work under less than 150oC, and the parts touching material is made of stainless steel which can stay up to the acid and alkali.
4. The bearing is also durable because it is made of special alloy material, which is the more friction, the more hardness.
UHT Sterilizer:
1. It is made of SUS304 or 316 stainless steel , and it in accordance with GMP production standard .
2. It is a type of tank makes enzymes decompose in optimum conditions and converts certain substances into some other substances with better performances through action of enzymes.
3. The jackey can be used for heating or cooling , attached with external heat preservation layer .
Fruit and Vegetable Washing Machine:
1. The whole machine is made by full stainless steel. It is the special machine for washing & cleaning food.
2. The vegetable and fruit in the water channel is scattered, rolled, cleaned and delivered under high pressure water and powerful bubble.
3. The sand will fall to Isolation warehouse on the bottom and don't cause pollution again. The debris and worms on the water will be collected by net.
4. Water recycling system is equipped under the conveyor belt. Filter sieve will stop the impurity to enter into the water tank. Then the purified water will be brought back to the washing machine, reducing significantly the overall water consumption.
5. It consists of motor & speed reducer, water pump, air pump, conveyor belt, washing tank, water jet, water pipe, valve, control panel, etc.
PE Film Packing Machine:
1. Flow chart: Bottle entering-Auto unscrambling bottle-Pushing bottle-Heat sealing-Cool cutting -Pressing PE- Shrink- Cooling.
2. This machine applies air-stirring mechanism in pushing bottle and hot sealing-cool cutting.(it uses flat silk pulse seal, the saw tooth knife cuts, the unique heat seal-cool cut mechanism, has guaranteed the packing agglutination, reliable, and artistic.
3. Delivering film mechanism and the tensity voluntarily adjusts.
4. The heatproof Bolivian filament special fluorine dragon transportation net belt is used in shrink part to ensure the steady of transportation and high strengthen wear proof.
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